Installation Instructions for 19mm Radial Brake Piston Plunger Repair Kits

Product Overview:

This 19mm Radial Brake Piston Plunger Repair Kit is designed specifically for motorcycle enthusiasts. It offers a reliable brake system solution compatible with various master cylinder models, ensuring a perfect fit for your motorcycle. The kit includes all necessary components for a straightforward installation, allowing users to replace parts quickly without the need for professional tools.

Tools Required:

Before starting the installation, please ensure you have the following tools on hand:

1. Screwdrivers:
   -Flathead

   • Phillips

2. Wrenches:

   • Adjustable or socket set

3. Pliers:

   • Needle-nose or standard pliers

4. Brake Fluid:

   • Make sure to have the appropriate type for your motorcycle (consult your manual for specifics).

5. Rags or Towels:

   • To clean up any spills and to protect the motorcycle components.

6. Clean Container:

   • For draining old brake fluid.

7. Safety Gear:

   • Gloves and goggles to protect yourself during the installation.

Installation Steps:

1. Prepare the Motorcycle:

   • Ensure the motorcycle is on a stable surface.
   • Remove the brake fluid reservoir cap carefully and clean the area around it to prevent contaminants from entering.

2. Drain Old Brake Fluid:

   • Place a clean container under the master cylinder to catch old brake fluid.
   • Use a wrench to disconnect the brake line and allow the fluid to drain completely.

3. Disassemble the Master Cylinder:

   • Use the appropriate screwdrivers to remove the screws from the master cylinder cover.
   • Carefully take off the cover and remove the piston plunger and other internal components.

4. Replace Components:

   • Take out the worn parts and replace them with the new parts from the repair kit.
   • Make sure that all seals and components are positioned correctly.

5. Reassemble the Master Cylinder:

   • Put the master cylinder cover back on and secure it with screws.
   • Reconnect the brake line to the master cylinder.

6. Refill Brake Fluid:

   • Fill the brake fluid reservoir with new brake fluid, ensuring you use the correct type.

7. Bleed the Brake System:

   • To remove any air bubbles, bleed the brake system according to your motorcycle's manual instructions. This is critical for ensuring proper brake function.

8. Test the Brakes:

   • Before riding, pull the brake lever several times to ensure the brake system is functioning correctly. Check for any leaks around the master cylinder area.

9. Final Touches:

   • Replace the reservoir cap and clean up any spills.

Conclusion:

With the right tools and careful installation, you can successfully replace the brake components in your motorcycle, ensuring a safer riding experience. Always consult your motorcycle’s manual for specific details regarding your model and maintain proper safety measures throughout the process. Enjoy your ride!