Installation Instructions for Racing Rocker Arm for 150cc and 230cc 4-Stroke Motorcycles

Tools Required:

1. Socket Wrench Set
2. Torque Wrench
3. Screwdriver Set (Flathead and Phillips)
4. Pliers
5. Adjustable Wrench
6. Allen Wrench Set
   7.Clean Cloth or Rag
7. Gasket Scraper (if needed)
8. Safety Glasses
   10.Gloves

Installation Steps:

1. Preparation:

   • Ensure the motorcycle is on a stable surface and securely supported.
   • Disconnect the battery to prevent any electrical shorts.

2. Remove the Engine Cover:

   • Use a socket wrench to remove the bolts securing the engine cover.
   • Carefully lift off the cover and store it in a safe place.

3. Take Out the Old Rocker Arm:

   • Locate the existing rocker arm assembly and use the appropriate tools (typically an Allen wrench or socket wrench) to remove it.
   • Set aside the old parts, but keep track of any washers or small components.

4. Install the Racing Rocker Arm:

   • Position the new racing rocker arm in place, ensuring it fits correctly with other engine components.
   • Secure it using the provided bolts and tighten them to the specified torque using a torque wrench.

5. Reassemble the Engine Cover:

   • If applicable, install a new gasket or clean the old one to ensure a proper seal.
   • Carefully place the engine cover back over the engine and secure it with the bolts previously removed.

6. Reconnect the Battery:

   • Reattach the battery terminals, ensuring tight connections to prevent electrical issues.

7. Check Your Work:

   • Inspect all connections and fittings to make sure everything is installed correctly and securely.

8. Final Steps:

   • Start the motorcycle and let it idle for a few minutes. Check for any unusual sounds or leaks.
   • Take the motorcycle for a short test ride to ensure proper functioning.

Technical Support:

• If you encounter any issues during installation, refer to the detailed installation guide included with the product or contact our technical support for assistance.

Note: Always wear safety glasses and gloves during installation to protect yourself from any debris or sharp objects. Adjust tools and techniques based on your specific motorcycle model.