Product Installation Instructions for Generator Cover Gasket for GS F650, F700, F800 Motorcycles (2004-2019)

Tools Required:

1. Socket Set - A comprehensive set of sockets will help in removing the bolts securing the generator cover.

2. Torque Wrench - To ensure that bolts are tightened to the manufacturer's specifications, a torque wrench is essential.

3. Screwdriver Set - A set of flathead and Phillips screwdrivers for any additional screws that may need to be removed.

4. Pliers - Needle-nose pliers can be useful for gripping small parts or wires.

5. Clean Cloth - For cleaning any old gasket material or debris from the surface before installation.

6. Gasket Scraper - A scraper will assist in removing any residual gasket material from the generator cover and engine.

7. Rubbing Alcohol or Degreaser - To clean the surfaces thoroughly before applying the new gasket.

8. Gloves - Protective gloves to keep your hands clean and to avoid contamination.

Installation Steps:

1. Preparation:

   • Ensure the motorcycle is on a stable surface and the engine is cool.
   • Disconnect the battery to prevent any electrical issues.

2. Remove the Old Gasket:

   • Using the gasket scraper, carefully remove the old gasket material from the generator cover and engine surface.
   • Clean the area with a cloth and degreaser to ensure it's free from oil and debris.

3. Position the New Gasket:

   • Take the new generator cover gasket and align it accurately with the mounting holes on the generator cover.

4. Reattach the Cover:

   • Carefully place the generator cover back onto the engine.
   • Hand-tighten the bolts first to ensure proper alignment.

5. Torque the Bolts:

   • Using a torque wrench, tighten the bolts to the manufacturer's specified torque settings, ensuring even distribution.

6. Finalize Installation:

   • Reconnect the battery.
   • Check for any leaks by running the engine for a few minutes and inspecting around the gasket area.

Tips:

• Double-check that all tools and parts are accounted for before starting the installation.
• If unsure about any step, refer to the motorcycle’s service manual for detailed guidance.

Enjoy your smooth and leak-free ride with your newly installed generator cover gasket!