Installation Instructions for Water Pump Assembly Suitable for 260, 300, 400 ATV Quad (Code 22820)

Tools Required:

1. Socket set (including a ratchet)
2. Screwdriver set (Phillips and flathead)
3. Pliers
4. Torque wrench
   5.Clean rag or shop towel
5. Bucket or pan (to catch any residual fluid)
6. Safety goggles
   8.Gloves

Installation Steps:

1. Preparation:

   • Ensure the ATV is parked on a level surface.
   • Disconnect the battery to avoid any electrical issues during the installation.

2. Drain Radiator Fluid:

   • Place a bucket or pan under the water pump area to catch any residual fluid.
   • Remove the radiator cap and drain plug to let the fluid flow out completely.

3. Remove the Old Water Pump:

   • Locate the old water pump assembly.
   • Use the socket set to remove any bolts securing the water pump.
   • Carefully detach the water pump from the engine block. Be mindful of any remaining fluids.

4. Clean the Surface:

   • Use a clean rag to wipe the surface where the new water pump will be installed.
   • Make sure all debris and old gasket material are removed.

5. Install the New Water Pump:

   • Position the new water pump assembly in place.
   • Align it with bolt holes and secure it using the bolts removed earlier.
   • Tighten the bolts to the manufacturer’s specifications using a torque wrench for accuracy.

6. Reconnect Hoses:

   • Reattach any hoses that were disconnected during the removal process.
   • Ensure all connections are secure and free of leaks.

7. Refill Radiator Fluid:

   • Pour the new radiator fluid into the system. Refer to your ATV manual for the correct fluid type.
   • Reinstall the radiator cap.

8. Reconnect the Battery:

   • Reconnect the battery terminals, ensuring a secure connection.

9. Test the Installation:

   • Start the ATV and let it run for a few minutes.
   • Check for any leaks around the installation area.
   • Monitor the water pump's operation to ensure proper flow and function.

10. Final Check:

    • After testing, inspect all connections, hoses, and bolts to ensure everything is secure.
    • Dispose of any old fluids responsibly in accordance with local regulations.

Safety Precautions:

• Always wear safety goggles and gloves during installation to protect yourself from potential hazards.
• Ensure the ATV is turned off and battery disconnected before starting the installation process.

By following these steps, you will successfully install your new water pump assembly and enhance the performance and reliability of your ATV.