Product Installation Instructions for Motorcycle Crankcase Cover Gasket Kit Set for S RM125 Models (2004-2007)

Tools Required:

1. Socket Wrench Set
2. Torque Wrench
3. Screwdriver Set (Flathead & Phillips)
4. Gasket Scraper or Razor Blade
   5.Clean Cloth or Rags
5. Engine Degreaser
6. Torque Specifications Manual (for reference)
7. Safety Goggles
   9.Gloves

Installation Steps:

1. Preparation:

   • Ensure you are working in a clean environment.
   • Gather all tools and components from the gasket kit.

2. Safety Precautions:

   • Wear safety goggles and gloves to protect yourself during installation.

3. Remove Existing Cover:

   • Use a socket wrench to remove the bolts securing the crankcase cover.
   • Carefully detach the cover and set it aside.

4. Clean the Surface:

   • Using a gasket scraper or razor blade, remove any old gasket material from the crankcase and cover surfaces.
   • Clean the surfaces thoroughly with an engine degreaser and wipe with a cloth.

5. Install New Gaskets:

   • Take the appropriate gaskets from the kit and place them onto the crankcase and cover, ensuring they are properly aligned.
   • Check that there are no defects or misplacement.

6. Reattach the Cover:

   • Position the crankcase cover back onto the engine.
   • Hand-tighten the bolts to secure the cover in place.

7. Torque Specifications:

   • Using a torque wrench, tighten the bolts to the specifications provided in your torque specifications manual. Ensure even tightening in a crisscross pattern to avoid warping the cover.

8. Final Checks:

   • Double-check all connections and ensure that there are no leaks around the gaskets.
   • Clean any excess degreaser or residue from the workspace.

9. Start the Engine:

   • Start the motorcycle and inspect for any leaks or irregular sounds.
   • Allow the engine to warm up and check the seal integrity after a short ride.

10. Dispose of Old Gaskets:

• Dispose of the old gaskets and any waste materials properly.

Congratulations! You have successfully installed the Motorcycle Crankcase Cover Gasket Kit. Enjoy a smoother and more reliable riding experience.