Product Installation Instructions for Clutch Friction Disc Plate Kit

Compatibility:
This clutch friction disc plate kit is compatible with 250R models (2004-2007) and 125R models (2000-2007).

Tools Required:

1. Wrench Set: To remove bolts and nuts securing the clutch cover.
2. Socket Set: For accessing hard-to-reach bolts.
3. Screwdriver Set: To remove any screws present on the clutch assembly.
4. Torque Wrench: To ensure bolts are tightened to the manufacturer’s specifications.
5. Pliers: Helpful for removing retaining rings or clips if applicable.
6. Clutch Hold Tool: Used to hold the clutch basket in place for easier disassembly and reassembly.
7. Cleaning Supplies: Such as a rag or paper towels to clean surfaces before installation.
8. Grease or Lubricant: For ensuring smooth operation of moving parts.

Installation Steps:

1. Preparation: Park the bike on a stable surface and ensure the engine is cool. Disconnect the battery to prevent any electrical shorts.

2. Remove Clutch Cover: Using the wrench and socket set, carefully remove the bolts holding the clutch cover in place.

3. Take Out the Old Friction Discs: Gently remove the old friction discs from the clutch assembly. Take note of how they are arranged for easier installation of the new discs.

4. Clean Surfaces: Use your cleaning supplies to wipe down the clutch basket and pressure plates, ensuring they are free from debris and oil.

5. Install New Friction Discs: Begin installing the new friction discs one by one, following the original configuration you noted during removal.

6. Reassemble Components: Once all disc frictions are installed, reattach the pressure plate and the clutch cover. Use the torque wrench to tighten the bolts to the specified torque.

7. Final Check: Reconnect the battery and check for any leaks or issues before riding.

8. Maintenance Tips: Regularly check the condition of the clutch assembly as per the guidelines provided to extend the life of the product.

By following these instructions and having the necessary tools ready, you will ensure a smooth installation of your new Clutch Friction Disc Plate Kit. Happy riding!