Carbon Brush Set for AN400 Motorcycle Engine Starter Motor Installation Instructions

Congratulations on your purchase of the Carbon Brush Set for AN400 Motorcycle Engine Starter Motor (2003-2019). Follow these simple steps for installation and enjoy improved performance and reliability from your motorcycle.

Tools Required:

• Flathead screwdriver
• Phillips screwdriver
  -Pliers
  -A clean cloth
• Safety gloves

Installation Steps:

1. Preparation:

   • Ensure the motorcycle is in a stable position. Use a kickstand or support to prevent it from tipping over.
   • Disconnect the battery by removing the negative terminal to avoid any electrical issues during installation.

2. Access the Starter Motor:

   • Locate the starter motor on your AN400 motorcycle. Depending on your specific model, you may need to remove any body panels or fairings to access it.
   • Use the appropriate screwdriver to remove any screws or bolts holding the starter motor in place. Keep these screws in a safe spot for reinstallation.

3. Remove the Old Carbon Brushes:

   • Once you have access to the starter motor, carefully examine the assembly. Use pliers if necessary to gently disconnect the old carbon brushes.
   • Take note of how the old brushes are positioned and connected, as you'll need to replicate this during the installation of the new set.

4. Install the New Carbon Brushes:

   • Take the new carbon brushes from the set and position them as per your observations from the old ones.
   • Securely connect the new brushes to the starter motor, ensuring they fit snugly and are properly aligned.

5. Reassemble the Starter Motor:

   • Once the new carbon brushes are in place, reposition the starter motor in its housing.
   • Replace any screws or bolts you previously removed to secure the starter motor back in place.

6. Reconnect the Battery:

   • Reconnect the negative terminal of the battery to restore power to the motorcycle.

7. Testing:

   • Before reassembling any body panels or fairings, start the motorcycle to ensure the starter motor operates smoothly with the new carbon brushes.
   • If everything sounds and works correctly, proceed to reassemble the motorcycle’s body panels.

Maintenance Tips:

• Regularly check the condition of the carbon brushes and replace them as needed to ensure optimal performance of the engine starter.
• Clean the area around the starter motor to maintain proper airflow and prevent dirt buildup.

Enjoy the enhanced performance from your newly installed Carbon Brush Set, and ride safely!