Installation Instructions for Dual Stage Foam Air Filter for Off-Road Motorcycles (KL650 KLR650 Models 1990 to 2022)

Tools Required:

1. Flathead screwdriver
2. Phillips screwdriver
3. Pliers (optional)
   4.Clean cloth or paper towels
4. Soapy water (for cleaning the filter)

Installation Steps:

1. Preparation:

   • Ensure the motorcycle is on a stable surface and the engine is completely cool.
   • Gather all the required tools and prepare a clean workspace.

2. Remove the Seat:

   • Use a flathead screwdriver to remove any screws securing the seat.
   • Carefully lift the seat off and set it aside.

3. Access the Airbox:

   • Locate the airbox cover, which is typically secured with screws.
   • Use a Phillips screwdriver to remove the screws securing the airbox cover.

4. Remove the Old Air Filter:

   • Carefully take out the old air filter from the airbox.
   • Inspect the airbox for any debris or dirt and use a clean cloth to wipe it clean if necessary.

5. Install the Dual Stage Foam Air Filter:

   • Take the new dual stage foam air filter and ensure it is clean and dry.
   • Place the filter into the airbox, ensuring it fits snugly and securely.

6. Reassemble the Airbox:

   • Replace the airbox cover and secure it with the screws removed earlier.
   • Make sure it is tightly closed to prevent dirt from entering the air intake.

7. Reattach the Seat:

   • Position the seat back in place, aligning it with the mounting points.
   • Secure it with the screws using the flathead screwdriver.

8. Final Check:

   • Ensure all screws and bolts are tightened.
   • Start the engine and listen for any irregular noises, confirming the filter is installed correctly.

Maintenance Tip:

• The dual stage foam air filter is washable. After use, clean it with soapy water and allow it to dry completely before reinstallation. This process can significantly lower your long-term maintenance costs and support environmental sustainability.

By following these instructions, you can easily install the Dual Stage Foam Air Filter in your motorcycle, enhancing engine performance and prolonging its lifespan. Enjoy your rides!