Motorcycle Engine Gasket Kit Installation Instructions

Compatibility:

This engine gasket kit is compatible with the 250R models from 2011 to 2013 and the 250L models from 2013 to 2014.

Tools Needed:

-Socket Wrench Set
-Torque Wrench

• Screwdrivers (Flat and Phillips)
• Gasket Scraper or Razor Blade
  -Clean Rags
• Engine Oil or Lubricant
  -Torque Specification Sheet (if applicable)
  -Safety Goggles
• Gloves

Installation Steps:

1. Preparation:

   • Ensure the motorcycle is on a stable surface and securely supported.
   • Disconnect the battery to avoid any electrical issues during installation.

2. Remove Old Gaskets:

   • Carefully remove the components that are being replaced (cylinder, crankcase, and clutch cover).
   • Use a gasket scraper or razor blade to gently remove the old gasket material from the surfaces. Be careful not to scratch or damage the mating surfaces.

3. Clean Surfaces:

   • Wipe down the mating surfaces with clean rags to remove debris and oil. Ensure they are completely dry before proceeding.

4. Apply New Gaskets:

   • Position the new gaskets from the motorcycle engine gasket kit onto the cleaned surfaces. Ensure they are properly aligned with holes and edges.

5. Reassemble Components:

   • Reattach the cylinder, crankcase, and clutch cover carefully over the new gaskets.
   • Hand-tighten the bolts to keep everything in place initially.

6. Torque Bolts:

   • Using a torque wrench, tighten the bolts to the manufacturer’s recommended torque specifications in a crisscross pattern to ensure even pressure.

7. Final Checks:

   • Double-check all bolts and connections to ensure everything is secured correctly.
   • Reconnect the battery.

8. Test the Motorcycle:

   • Start the engine and observe for any leaks or unusual noises. Allow the engine to reach operational temperature, then check again for any signs of leaks.

Maintenance Tips:

• Regularly inspect gaskets for wear and tear to prevent leaks.
• Follow the manufacturer's service intervals for further maintenance.

With these steps and tools, you can successfully install the Motorcycle Engine Gasket Kit, ensuring optimal performance and longevity for your bike.