Installation Instructions for 6 Pin DC Ignition CDI REV Box

Compatibility:

This 6 Pin DC Ignition CDI REV Box is compatible with various 50cc to 150cc 4-stroke mopeds and scooters. Please ensure your vehicle matches the specifications before proceeding with installation.

Tools Required:

To facilitate the installation process, please gather the following tools:

1. Screwdriver Set

   • Flathead and Phillips screwdrivers to remove covers and secure connections.

2. Socket Wrench Set

   • Various socket sizes for removing nuts and bolts as needed.

3. Wire Cutters/Strippers

   • For any necessary adjustments to wiring.

4. Electrical Tape

   • To secure and insulate wire connections after installation.

5. Multimeter (optional)

   • To check for continuity and ensure proper electrical connections.

6. Pliers

   • Useful for gripping and manipulating wires and connectors.

Installation Steps:

1. Preparation:

   • Ensure the scooter or moped is parked on a flat surface and the engine is cool.
   • Disconnect the battery for safety.

2. Access the CDI Box:

   • Remove any necessary panels or covers to access the existing CDI unit. This typically requires the screwdriver set.

3. Disconnect the Old CDI:

   • Carefully unplug the existing CDI unit from the wiring harness. Take note of the connections for reference.

4. Connect the New CDI:

   • Align the 6-pin connector of the new CDI REV Box with the wiring harness.
   • Firmly push the connector into place until it clicks securely.

5. Secure Connections:

   • If any wires were cut or modified, use wire strippers to prepare the ends and make proper connections. Wrap them with electrical tape for insulation.

6. Reassemble the Scooter:

   • Replace any panels or covers that were removed during the installation process.

7. Reconnect the Battery:

   • Attach the battery terminals back to ensure power to the new CDI unit.

8. Test the Vehicle:

   • Start the engine and check for any irregularities. Observe the performance improvements in acceleration and climbing capability.

Final Remarks:

Ensure all tools are safely stored after installation. If you encounter any issues, consult a professional technician for assistance. Enjoy the enhanced performance of your scooter or moped with the new CDI!