Installation Instructions for Clutch Cable for XR 250 400 Models 1995 to 2007

Tools Required:

• Socket wrench or ratchet and socket set
• Torx screwdriver (for some models)
• Pliers
• Wrench (for adjusting cable tension)
• New clutch cable (provided)
  *Old clutch cable (if applicable)

Step 1: Remove Old Clutch Cable (if applicable)

1. Locate the old clutch cable and remove it from the bike.
2. Take note of the cable's routing and any clips or brackets that secure it in place.

Step 2: Disconnect Old Cable from Clutch Lever

1. Find the old clutch cable's connection point on the clutch lever.
2. Use a wrench to loosen the nut that holds the cable in place.
3. Gently pull the old cable out of the lever.

Step 3: Install New Clutch Cable

1. Take the new clutch cable and thread one end into the lever.
2. Tighten the nut to secure the cable in place.
3. Route the new cable along the same path as the old one, using clips or brackets to secure it.

Step 4: Adjust Cable Tension

1. Use a wrench to adjust the cable tension until it feels firm but not too tight.
2. Test the clutch lever to ensure smooth operation.

Step 5: Reconnect Battery and Check Functionality

1. Reconnect the battery and start the engine.
2. Test the clutch lever to ensure smooth and responsive operation.

Tips and Precautions:

• Make sure to follow proper safety procedures when working with tools and electrical systems.
• If you're not comfortable with this installation, consider consulting a professional mechanic.
• Regularly check and maintain the clutch cable to ensure optimal performance and longevity.