Installation Instructions for 7 Coil 6 Wire Magneto Stator for 50cc 2 Stroke AC Scooters

Tools Required:

1. Socket Wrench Set - For removing bolts and nuts.
2. Screwdriver Set - Both flathead and Phillips head for various screws.
3. Pliers - To help with gripping and twisting wires.
4. Torque Wrench - To ensure bolts are tightened to the manufacturer's specifications.
5. Wire Strippers - If any wire modifications are needed.
6. Heat Shrink Tubing or Electrical Tape - For insulating any exposed wires.
7. Multimeter - To test electrical connections and ensure functionality.
8. Clean Cloth or Rag - To wipe off any dirt or grease from the installation area.
9. Anti-seize Compound - Optional, for bolts to prevent rust or seizing in the future.

Installation Steps:

1. Disconnect Battery: Always start by disconnecting the battery to prevent any electrical short circuits.

2. Remove the Engine Cover: Use the socket wrench to remove the bolts securing the engine cover, and gently remove the cover to access the stator.

3. Remove the Old Stator: Disconnect the wires from the old stator, noting their placement for reference. Remove the screws or bolts holding the old stator in place and take it out.

4. Install the New Stator: Place the new 7 Coil 6 Wire Magneto Stator in position. Secure it with the screws or bolts you previously removed, ensuring it fits snugly.

5. Reconnect Wires: Carefully match and reconnect the wires from the new stator to the corresponding wires from the scooter. If necessary, use wire strippers for any adjustments and secure connections with heat shrink tubing or electrical tape.

6. Reassemble the Engine Cover: Once everything is connected, place the engine cover back on and secure it with the previously removed bolts.

7. Reconnect Battery: Connect the battery terminals, ensuring the positive and negative connections are correctly placed.

8. Test the Installation: Start the engine to check that it starts smoothly and that the electrical system is functioning properly. Use a multimeter to test voltage output if needed.

9. Final Inspection: Ensure everything is tightly fastened and that there are no loose wires or connections.

Important Tips:

• Always refer to the specific service manual for your scooter for additional details on installation.
• If you’re unsure about any step, consult a professional mechanic.

By following these instructions, you can successfully install your new magneto stator and enjoy improved engine performance and reliability.