Product Installation Instructions for Intake Manifold for 4T Euro 2 Scooter Motorcycle Models (Jog100, XC100, RSZ100, ZY100)

Tools Required:

1. Socket Wrench Set
2. Screwdrivers (Phillips and Flathead)
3. Torque Wrench
4. Pliers
   5.Clean Cloth
5. Gasket Scraper (if needed)
6. Safety Goggles
   8.Gloves

Installation Steps:

1. Preparation:

   • Ensure the motorcycle is on a flat surface and securely supported with a stand.
   • Disconnect the battery to avoid any electrical issues during installation.

2. Remove the Old Intake Manifold:

   • Locate the intake manifold on your motorcycle.
   • Using the appropriate socket wrench, remove the bolts or screws securing the old manifold.
   • Carefully detach the old manifold from the engine, taking care not to damage any surrounding components.
   • Use the gasket scraper to remove any old gasket material from the engine surface if necessary.

3. Prepare the New Intake Manifold:

   • Inspect the new intake manifold for any damages before installation.
   • If a new gasket is required, ensure that it is in place and aligns properly with the manifold and engine mounting surface.

4. Install the New Intake Manifold:

   • Position the new intake manifold onto the engine.
   • Securely attach the manifold using the bolts or screws previously removed.
   • Use the torque wrench to tighten bolts to the manufacturer’s specifications, ensuring even pressure across the manifold.

5. Reconnect Other Components:

   • Reconnect any hoses or cables that were removed during the process.
   • Double-check all connections to ensure a secure fit.

6. Final Checks:

   • Clean the area around the intake manifold using a clean cloth to remove any debris.
   • Reconnect the battery.
   • Start the motorcycle to check for any leaks or unusual noises.

7. Routine Maintenance:

   • Regularly inspect the intake manifold for wear and tear.
   • Replace if necessary to maintain engine performance.

Conclusion:
The installation of the Intake Manifold is a straightforward process that enhances the performance of your 4T Euro 2 scooter motorcycle models. By following these steps and using the right tools, you can ensure a successful installation, leading to improved power and efficiency.