Installation Instructions for Motorcycle Clutch Friction Plate Steel and Wood Set for 250CC NC250

Tools Required:

1. Socket Wrench Set - for removing bolts.
2. Torque Wrench - to ensure proper tightening.
3. Screwdriver Set - for any screws that may be involved.
4. Pliers - for gripping and handling components.
5. Clutch Holder Tool - to hold the clutch in place during installation.
6. Clean Cloth - for cleaning parts and wiping off any excess oil or debris.
7. Thread Locker - optional, for securing bolts.

Installation Steps:

1. Preparation:

   • Wear appropriate safety gear including gloves and goggles.
   • Ensure the motorcycle is on a stable surface and the engine is cool.

2. Remove the Clutch Cover:

   • Use the socket wrench to remove the bolts securing the clutch cover.
   • Gently take off the cover and set it aside.

3. Detach the Old Friction Plates:

   • Use the clutch holder tool to hold the clutch basket in place.
   • Carefully remove the retaining bolts of the old friction plates using the socket wrench.

4. Install the New Friction Plates:

   • Take the new friction plates out of the package and inspect them for any damage.
   • Align the new steel and wood plates according to the manufacturer's specifications (alternating layers if applicable).
   • Install the new plates into the clutch basket, ensuring they fit securely.

5. Reassemble the Clutch:

   • Once the new friction plates are in place, replace the retaining bolts and tighten them using the torque wrench to the specifications provided in your motorcycle manual.
   • Remove the clutch holder tool.

6. Reattach the Clutch Cover:

   • Place the clutch cover back on and secure it with the bolts using the socket wrench.
   • If necessary, apply thread locker to the bolts to ensure they remain secure.

7. Final Checks:

   • Inspect the installation to ensure everything is in place.
   • Clean the surrounding areas with a clean cloth.
   • Fill the engine with the recommended oil, if you had to drain it during the process.

8. Test the Clutch:

   • Start the motorcycle and test the clutch operation by engaging and disengaging it.
   • Ensure smooth shifting and that there are no unusual noises.

Conclusion:

With these tools and steps, you will be able to successfully install the Motorcycle Clutch Friction Plate Steel and Wood Set for your NC250. Enjoy a smoother riding experience!