Installation Instructions for 40x52x10 Compatible Front Fork Oil Seal Dust Cover Lip

Compatible Models:

• 500 Street 2004/2005
• Evolution 500 ABS 2004/2005

Tools Required:

1. Flathead screwdriver
2. Phillips screwdriver
3. Socket wrench set
4. Torque wrench
5. Oil seal puller or a similar tool
   6.Clean cloth or rag
6. Motorcycle stand (optional, for stability)

Installation Steps:

1. Prepare the Motorcycle:

   • Park the motorcycle on a stable surface.
   • Use a motorcycle stand if available to ensure stability during installation.

2. Remove Front Wheel:

   • Loosen the axle nut using a socket wrench.
   • Remove the front wheel from the forks and set it aside.

3. Access the Forks:

   • Use a Phillips screwdriver to remove any fender or mudguard attached to the fork (if applicable).
   • Loosen and remove the fork caps using the appropriate socket.

4. Remove Old Oil Seals:

   • Carefully use a flathead screwdriver or oil seal puller to pry out the old oil seals.
   • Ensure no debris falls into the fork tubes during this process.

5. Clean the Area:

   • Use a clean cloth to wipe down the fork tubes and remove any dirt or grime.

6. Install New Oil Seals:

   • Position the new oil seal dust cover over the fork tube.
   • Gently tap it into place using a soft mallet or a block of wood to avoid damaging the seal. Ensure it is seated evenly.

7. Reassemble Forks:

   • Replace the fork caps and tighten them to the manufacturer’s specified torque using a torque wrench.
   • Reattach the fender or mudguard if removed.

8. Reattach Front Wheel:
   -Align the wheel between the forks and insert the axle.

   • Tighten the axle nut securely.

9. Final Checks:

   • Ensure everything is tight and in place.
   • Check for any leaks by cycling the front suspension up and down.

Conclusion:

You have successfully installed the new front fork oil seal dust cover lip. Enjoy a smoother ride with enhanced protection and longevity for your motorcycle!