Installation Instructions for Compatible CVT Drive Belt 799 19 28 for Engine Model 163750580 24160J05F000

Tools Required:

1. Socket wrench set
2. Screwdriver set (both flathead and Phillips)
3. Torque wrench
4. Pliers
5. Safety goggles
   6.Gloves
   7.Clean rag or cloth
6. Jack or lift (if necessary for better access)

Installation Steps:

1. Preparation:

   • Ensure the scooter is on a stable surface.
   • Put on safety goggles and gloves for protection.

2. Access the CVT Cover:

   • Use the socket wrench to remove the screws/bolts securing the CVT cover.
   • Carefully take off the cover to expose the drive belt.

3. Remove the Old Drive Belt:

   • Use pliers to gently release any tension on the belt.
   • Slide the old drive belt off the pulleys.
   • Inspect the belt for wear; if it shows signs of damage, it is the right time to replace it.

4. Install the New Drive Belt:

   • Place the new CVT drive belt onto the driven pulley first.
   • Ensure the belt is properly seated on all pulleys and that it follows the correct path.

5. Reassemble the CVT Cover:

   • Carefully reattach the CVT cover and secure it with the screws/bolts using the socket wrench.
   • Make sure everything is secured tightly.

6. Final Checks:

   • Inspect all components to ensure nothing is out of place.
   • Adjust the tension of the belt if necessary according to the manufacturer's specifications.

7. Test Run:

   • Start the engine and let it idle for a few minutes.
   • Test the scooter at low speeds to ensure the new belt is functioning properly.
   • Listen for any unusual noises that may indicate incorrect installation.

8. Clean Up:

   • Clean the area, put away all tools, and dispose of the old belt responsibly.

By following these steps, you can effectively replace the CVT drive belt on your scooter, enhancing its performance and efficiency. Happy riding!