Product Installation Instructions for Friction Driven Steel Plates Kit for Clutch Compatible with Various Motorcycles (1998-2006)

Tools Required:

1. Socket Wrench Set - To remove the bolts securing the clutch cover and the clutch assembly.
2. Torque Wrench - For properly torquing the bolts back to the manufacturer's specifications.
3. Screwdrivers - A flathead and Phillips screwdriver for various screws in the assembly.
4. Pliers - To help with the removal and installation of components if necessary.
5. Clutch Tool (if applicable) - Some models may require a special tool for holding or releasing pressure on the clutch.
6. Shop Rag - For cleaning up any oil spills and wiping down components.
7. Oil Drain Pan - To catch any oil that may spill during the removal of the clutch cover.
8. Torque Specifications Chart - Refer to your motorcycle’s manual for the specific torque settings.

Installation Steps:

1. Prepare Your Workspace: Ensure you have a clean, well-lit area to work on your motorcycle. Gather all the necessary tools listed above.

2. Drain the Oil: Use the oil drain pan to catch any oil from the engine before starting the installation.

3. Remove the Clutch Cover: Use the socket wrench to undo the bolts securing the clutch cover. Keep track of any small parts or screws you remove.

4. Take Out the Old Clutch Components: Carefully remove the old clutch plates and steel plates. Check for wear and tear on these components.

5. Install the New Friction Driven Steel Plates: Place the new friction driven steel plates and the cork-based materials into the clutch basket, following the specific order recommended in your motorcycle's manual.

6. Reassemble the Clutch: Once the new plates are in place, carefully replace the cover and secure it using the torque wrench according to the specified torque clutch settings.

7. Refill the Engine Oil: Refill the engine oil as per your motorcycle’s requirements, ensuring you use the appropriate type of oil.

8. Test the Clutch: Start your motorcycle and test the clutch lever for proper engagement and operation.

Final Checks: After installation, take a short test ride to ensure everything is functioning smoothly.

Maintenance Tips: Regularly check your clutch performance and maintain the oil levels to ensure longevity and optimal performance.

Feel free to reach out to a professional if you have any uncertainties during the installation process. Happy riding!