Product Installation Instructions for CVT Drive Belt 819x19x30 Compatible with 125cc to 200cc Engines

Tools Required:

1. Socket Wrench Set - For removing and tightening screws and bolts.
2. Screwdriver Set - A Phillips and flathead screwdriver may be required for various components.
3. Torque Wrench - To ensure that all bolts are tightened to the manufacturer’s specifications.
4. Pliers - For gripping and twisting wires if necessary.
5. Clean Cloth - To clean any surfaces during the installation process.
6. Safety Glasses - To protect your eyes during the installation.
7. Gloves - To keep your hands clean and protected.

Installation Steps:

1. Preparation: Ensure the vehicle is on a stable surface and the engine is turned off. Disconnect the battery for safety.

2. Remove the Old Drive Belt:

   • Use the socket wrench to remove the drive cover.
   • Carefully detach the old drive belt from the variator and clutch.
   • Inspect other components for wear or damage.

3. Install the New Drive Belt:

   • Place the new CVT drive belt in the variator and clutch.
   • Ensure it is seated correctly in the grooves.

4. Reassemble the Drive Cover:

   • Align the drive cover with the mounting points and secure it using the socket wrench.
   • Use a torque wrench to tighten bolts to the specified torque values.

5. Reconnect the Battery: Once everything is securely installed, reconnect the battery.

6. Test the Vehicle:

   • Start the engine and observe for any unusual noises.
   • Take the vehicle for a short test drive to ensure proper functionality.

7. Regular Maintenance: Remember to periodically check the drive belt and other components for wear to maintain optimal performance.

By following these instructions, you can easily install the CVT drive belt and ensure your vehicle runs smoothly. Enjoy your ride!