Product Installation Instructions for 100cc Front Drive Variator Clutch Assembly

Tools Required:

1. Socket Wrench Set - For removing and securing bolts.
2. Torque Wrench - To ensure the correct torque specifications are met.
3. Screwdrivers - Both flathead and Phillips for various screws.
4. Pliers - Useful for gripping and manipulating components.
5. Clean Cloth - To wipe down parts and maintain cleanliness during installation.
6. Safety Glasses - To protect your eyes while working on the vehicle.
7. Gloves - To protect your hands and provide a better grip.

Installation Steps:

1. Preparation: Ensure the vehicle is parked on a level surface and the engine is cool. Wear safety glasses and gloves for protection.

2. Remove the Existing Clutch Assembly:

   • Use the socket wrench to remove the screws and bolts securing the old clutch assembly.
   • Carefully detach the existing assembly from the bike.

3. Clean the Area:

   • Use a clean cloth to wipe down the area where the new clutch assembly will be installed. Remove any debris or old grease.

4. Install the New Clutch Assembly:

   • Align the new 100cc Front Drive Variator Clutch Assembly with the mounting points.
   • Secure it in place with the bolts and screws previously removed, using the socket wrench. Refer to the torque specifications in the product manual to tighten correctly.

5. Check Alignment: Ensure everything is aligned properly and can rotate freely without obstruction.

6. Final Check:

   • Double-check all connections and ensure that the assembly is firmly secured.
   • Clean up any tools and materials used during installation.

7. Test Ride: Once installed, take the vehicle for a short test ride to ensure everything is functioning correctly and enjoy the improved performance.

Important Note:

Always refer to the specific vehicle manual for detailed instructions relevant to your model. If in doubt, consider consulting a professional mechanic.