Installation Instructions for Tank and Cap Assembly for 3.3HP 2.5B 4.0 2.5F 4F 2T Outboard Motors Suitable for M3.5 Models

Tools Required:

1. Screwdriver (Phillips or Flathead depending on screws used)
2. Wrench set (for any nut and bolt connections)
3. Pliers (for gripping and twisting)
4. Hose clamp tool (if applicable for fuel lines)
5. Clean rag (for wiping any spills)

Installation Steps:

1. Preparation:

   • Ensure the outboard motor is turned off and cooled down completely.
   • Gather all necessary tools listed above before starting the installation.

2. Remove Old Tank and Cap:

   • Disconnect any fuel lines and electrical connections from the old tank and cap assembly.
   • Use the screwdriver and wrench to remove screws and bolts fastening the old assembly.
   • Carefully take out the old tank and cap.

3. Install New Tank:

   • Position the new tank assembly into place, ensuring it aligns with the mounting points on the motor.
   • Secure the new tank with screws and bolts, using the screwdriver and wrench as needed.

4. Connect Fuel Lines:

   • Attach any fuel lines to the new tank. Ensure all connections are tight to avoid leaks.
   • If applicable, use the hose clamp tool to secure the fuel lines.

5. Attach the Cap:

   • Once the tank is securely in place, install the new cap onto the tank. Ensure it is sealed tightly to prevent fuel spillage.

6. Final Check:

   • Make sure all connections are secure and there are no loose parts.
   • Wipe any spills with a clean rag.

7. Testing:

   • Turn on the outboard motor and check for any leaks around the tank and fuel lines.
   • Ensure the motor runs smoothly and performs efficiently.

Safety Precautions:

• Always work in a well-ventilated area.
• Avoid smoking or open flames near fuel components.
• Wear gloves and safety glasses if handling fuel.

With these instructions, you can easily install the Tank and Cap Assembly designed for your outboard motor. Enjoy your improved boating experience!