Installation Instructions for Clutch Kit with Springs and Gasket Compatible with YZF R6, YZF R6S, and FZ6

Compatibility:

This clutch kit is specifically designed for the following motorcycle models:

• YZF R6 (2003-2005)
• YZF R6S (2006-2009)
• FZ6 (2004-2009)

Tools Needed:

To ensure a smooth installation process, please gather the following tools beforehand:

• Socket set (including a ratchet)
  -Torque wrench
• Screwdrivers (flat-head and Phillips)
  -Pliers
  -Clean rag or shop towel
• Oil drain pan
• Motorcycle jack or stand
• Locking pliers (optional)
• Clutch puller tool (if required for your model)

Installation Steps:

1. Preparation:

   • Ensure your motorcycle is on a stable jack or stand.
   • Drain the engine oil using the oil drain pan.

2. Accessing the Clutch:

   • Remove the clutch cover by unscrewing the bolts with the appropriate socket.
   • Carefully take off the cover and set it aside.

3. Removing the Old Clutch Assembly:

   • If applicable, use the clutch puller tool to remove the old clutch assembly.
   • Take note of the order of components as you remove them to facilitate reassembly.

4. Installing the New Clutch Kit:

   • Place the new clutch plates and springs into the designated spots, as per the manufacturer's instructions.
   • Ensure that the gasket is properly seated to prevent any leaks.

5. Reassembling the Clutch Cover:

   • Reattach the clutch cover and fasten it securely with the screws.
   • Utilize the torque wrench to ensure proper tightness as per the manufacturer's specifications.

6. Final Checks:

   • Refill the engine oil if applicable.
   • Check all components to ensure everything is properly secured.

7. Testing:

   • Start the engine and test the clutch operation. Ensure smooth shifting and verify that there are no leaks.

Conclusion:

Your new Clutch Kit is now installed! Enjoy improved shifting performance and riding experience. For any further questions, please refer to your motorcycle's service manual for additional guidelines.