Product Installation Instructions for Motorcycle Engine Camshaft Timing Chain Replacement

Compatible Models:
-TRX850

• TDM850
• TDM900
  -XTZ750

Tools Required:

1. Socket set (including metric sizes)
2. Torque wrench
3. Screwdriver set (both flathead and Phillips)
4. Pliers
5. Chain breaker tool (if necessary)
6. Timing chain alignment tool (optional but recommended)
7. Oil for lubricating the chain
   8.Clean rags or towels
8. Work gloves
9. Safety goggles

Installation Steps:

1. Preparation:

   • Ensure the motorcycle is on a stable stand to prevent tipping during the installation process.
   • Disconnect the battery to avoid any electrical issues during the procedure.

2. Remove Engine Covers:

   • Use a socket set to remove any screws or bolts securing the engine covers. Carefully take off the covers to access the timing chain.

3. Remove the Old Timing Chain:

   • Locate the timing chain and use the chain breaker tool, if necessary, to disconnect it from the camshaft and crankshaft.
   • Take note of the chain alignment and any timing marks to assist with the installation of the new chain.

4. Install the New Timing Chain:

   • Position the new timing chain according to the timing marks observed earlier.
   • If applicable, use a timing chain alignment tool to ensure proper alignment during installation.

5. Reattach Engine Covers:

   • Once the new chain is in place, reattach the engine covers using a socket set. Make sure to torque the bolts to the manufacturer’s specifications.

6. Reconnect the Battery:

   • After confirming everything is secured, reconnect the battery.

7. Final Checks:

   • Before starting the engine, double-check all connections and ensure there are no loose parts.

8. Test Ride:

   • Start the engine and allow it to run for a few minutes. Pay attention to any unusual noises or vibrations.
   • Take the motorcycle for a short test ride to experience the improved performance.

Note:

• Make sure to dispose of the old timing chain responsibly.
• If you encounter any difficulties, refer to a professional mechanic for assistance.

By following these instructions and using the required tools, you can successfully replace the camshaft timing chain in your motorcycle, enhancing its performance and reliability.