Installation Instructions for Motorcycle Oil Pump Suitable for 125cc Twin Engines 1982-1997 Model 15100-KC1-000

Preparation:
Before starting the installation, please ensure you have the following tools and materials ready:

Tools Required:

1. Socket Wrench Set – For removing and tightening bolts
2. Screwdrivers – A set of flathead and Phillips screwdrivers for various fasteners
3. Pliers – For gripping and bending wires or hoses if necessary
4. Torque Wrench – To apply the correct torque specifications when securing the oil pump
5. Oil Catch Pan – To catch any residual oil during the installation process
6. Rags or Shop Towels – For cleaning up any spills and ensuring a clean working environment
7. Sealant (if required) – Depending on the application, you may need a suitable sealant for oil resistance
8. Gloves – To protect your hands from oil and dirt

Installation Steps:

1. Safety First:

   • Ensure the motorcycle is on a stable and level surface.
   • Disconnect the battery to prevent any electrical issues during the installation.

2. Drain the Oil:

   • Place the oil catch pan under the engine.
   • Remove the oil drain plug and let the oil drain completely.

3. Remove the Old Oil Pump:

   • Locate the oil pump and remove any covers or shields that may be obstructing access.
   • Using the socket wrench, carefully unscrew the bolts holding the oil pump in place.
   • Disconnect the oil lines and remove the old oil pump from the engine.

4. Prepare for Installation:

   • Clean the mounting surface on the engine to ensure a good seal for the new oil pump.
   • Inspect the oil lines for any damage and replace if necessary.

5. Install the New Oil Pump:

   • Position the new oil pump onto the engine.
   • Reconnect the oil lines securely, ensuring that they are not kinked or pinched.
   • Use the socket wrench to tighten the bolts, following the manufacturer’s torque specifications.

6. Check for Leaks:

   • Once everything is securely fastened, replace the oil drain plug and refill the engine with fresh oil.
   • Start the engine and let it run for a few minutes. Check for any signs of leaks around the oil pump.

7. Finish Up:

   • If there are no leaks, turn off the engine, double-check the connections, and clean up any spills.
   • Reconnect the battery.

Conclusion:
You have successfully installed the Motorcycle Oil Pump designed for 125cc Twin Engines (1982-1997). Regular maintenance will ensure optimal performance and longevity of your engine.