Product Installation Instructions for Compatible Motorcycle Transmission Cover Oil Pan Gasket Kit

Compatible Models:

• ZRX1200R (2001-2008)
  -ZRX1200S
• ZRX1200 (2001-2016)
• ZX900 GPZ900R (1986-1993)

Tools Required:

1. Socket Set - For loosening and tightening bolts.
2. Torque Wrench - To ensure bolts are tightened to the manufacturer's specifications.
3. Screwdrivers - Both flathead and Phillips, for any additional screws.
4. Pliers - For gripping any stubborn fasteners.
5. Gasket Scraper - For removing the old gasket material from the oil pan and transmission cover.
6. Clean Rags - To wipe down surfaces and clean any oil residues.
7. Oil Catch Pan - To collect any oil that may spill during the process.
8. Engine Oil - For refilling the transmission after installation.
9. Brake Cleaner or Degreaser - To clean the surfaces before applying the new gasket.
10. Gloves - To protect your hands from oil and debris.

Installation Steps:

1. Preparation:

   • Ensure the motorcycle is on a stable surface and the engine is cool.
   • Place the oil catch pan under the motor to catch any dripping oil.

2. Remove Old Gasket:

   • Use the gasket scraper to carefully remove the old gasket material from the oil pan and transmission cover. Ensure no debris falls into the engine.

3. Clean Surfaces:

   • Clean the surfaces with brake cleaner or degreaser and wipe them down with clean rags to remove any oil residue.

4. Install New Gasket:

   • Take the new gasket from the kit and properly align it with the oil pan and transmission cover.

5. Reattach Components:

   • Position the cover back onto the oil pan and evenly tighten the bolts using the socket set.
   • Use a torque wrench to tighten the bolts as per the manufacturer's specifications.

6. Refill Oil:

   • After the components are securely attached, refill the engine with the appropriate engine oil through the designated fill port.

7. Check for Leaks:

   • Start the motorcycle and let it run for a few minutes. Check for any leaks around the new gasket installation.

8. Final Check:

   • Ensure everything is functioning correctly and securely.

By following these installation instructions, you can ensure a successful replacement of the transmission cover oil pan gasket. Enjoy your enhanced riding experience!