Product Installation Instructions for Timing Chain Guide Set for 125cc Motorcycles

Compatible Models: XT125R, XT125X, XTZ125

Tools Required:

1. Socket wrench set
2. Torque wrench
3. Screwdriver set (flathead and Phillips)
4. Pliers
5. Chain breaker tool (optional, for chain adjustment)
6. Torque specifications manual
7. Clean cloths or shop towels
8. Engine oil (for lubrication)
9. Safety gloves and goggles

Installation Steps:

1. Preparation:

   • Make sure you have all the tools listed above ready before starting the installation.
   • Ensure the motorcycle is parked on a level surface and the engine is cool.

2. Remove the Fairings (if applicable):

   • Use the screwdriver to remove any fairings or protective coverings that obstruct access to the engine area.

3. Drain Engine Oil:

   • Place a suitable container under the engine and drain the engine oil to prevent spills during the installation.

4. Remove the Old Timing Chain Guide:

   • Use a socket wrench to carefully remove the bolts securing the old timing chain guide.
   • Take note of the order and orientation of removed parts for reassembly.

5. Install the New Timing Chain Guide:
   -Align the new timing chain guide with the mounting points.

   • Hand-tighten the bolts first to ensure proper alignment, and then use the torque wrench to securely fasten to the manufacturer's specifications.

6. Reattach the Fairings (if applicable):

   • If you removed any fairings, reattach them carefully ensuring all screws and clips are secured.

7. Refill Engine Oil:

   • Refill the engine with fresh oil and ensure the oil level is within the recommended range.

8. Final Checks:

   • Double-check that all components are securely fastened and there are no leftover parts.
   • Start the engine and listen for any unusual sounds. Ensure the engine runs smoothly.

9. Maintenance Reminder:

   • Regularly check the timing chain guide and replace as necessary to prevent engine damage.

Safety Tips:

• Always wear gloves and goggles when performing maintenance on your motorcycle.
• Make sure the motorcycle is stable and secure during installation to avoid accidents.

By following these steps and utilizing the proper tools, you can successfully install the Timing Chain Guide Set and enhance your motorcycle's performance.