Product Installation Instructions for Piston Ring Kit (53mm/54mm) Compatible with CA250 and CMX250 Motorcycles

Compatibility:
This piston ring kit is designed for CA250 and CMX250 models, perfectly matching the Rebel 250 produced from 1996 to 2011, providing an ideal repair solution for your motorcycle.

Contents of the Kit:

• 53mm Piston Ring
• 54mm Piston Ring

Tools Required:

1. Socket Set - To remove bolts and access the engine components.
2. Wrench Set - For securing bolts and making adjustments.
3. Torque Wrench - To apply the correct torque specifications when reinstalling components.
4. Piston Ring Compressor - To compress the rings for installation into the cylinder.
5. Screwdrivers (Flathead and Phillips) - For securing various components.
6. Pliers - To assist in handling small parts and rings.
7. Clean Cloth - For cleaning surfaces before installation.
8. Engine Oil - To lubricate the piston rings during installation.
9. Gasket Scraper - To remove old gaskets, ensuring a clean surface for the new installation.
10. Safety Goggles and Gloves - For protection while working.

Installation Steps:

1. Preparation: Ensure your motorcycle is parked on a level surface and secure it with a stand.
2. Remove the Engine Cover: Use the socket set and wrenches to take off the engine cover and any necessary components to access the piston assembly.
3. Remove the Old Piston Rings: Use the piston ring compressor and pliers to carefully remove the old rings.
4. Clean the Piston and Cylinder: Wipe down the piston and inside the cylinder with a clean cloth. Use a gasket scraper to remove any old gasket material.
5. Install New Piston Rings: Lubricate the new piston rings with engine oil. Use the piston ring compressor to help install them onto the piston properly.
6. Reassemble the Engine: Carefully place the piston back into the cylinder and reassemble the engine components in reverse order of disassembly. Make sure to follow the manufacturer’s torque specifications using the torque wrench.
7. Final Checks: Double-check all connections and ensure everything is secure. Clean the area and dispose of old parts responsibly.

Important Notes:

• Always refer to your motorcycle's service manual for specific details regarding your model.
• Make sure to work in a well-ventilated area and prioritize safety at all times.

With the right tools and careful attention to detail, you can successfully replace the piston rings and enhance the performance of your motorcycle!