Installation Instructions for 43x54x11 Front Fork Oil and Dust Seal Set

Compatible with:

• D Super Sport 800 (2003-2004)
• D Super Sport 848 (2007-2009)

Product Model: 43x54x11 Front Fork Oil Seal and Dust Seal Kit

Why Maintenance is Important:

Regular replacement of oil seals and dust seals ensures optimal vehicle performance and prolongs its lifespan. Failure to do so may result in decreased performance, reduced safety, and increased maintenance costs.

Tools Required:

• A set of screwdrivers (flathead and Phillips)
• A wrench or socket wrench (for removing old seals)
• A seal installation tool (optional)
• Safety glasses and gloves (recommended)

Installation Steps:

1. Remove the Old Seals:

• Use a screwdriver to remove the screws holding the old oil seal in place.
• Use a wrench or socket wrench to remove the old oil seal from the fork.
• Repeat the process for the dust seal.

2. Inspect the Fork:

• Clean the fork thoroughly to ensure a smooth installation process.
• Check for any debris or old seal residue.

3. Install the New Seals:

• Take the new oil seal and dust seal, and apply a thin layer of lubricant to the new seals.
• Insert the new oil seal into the fork, ensuring it is properly seated.
• Repeat the process for the dust seal.

4. Reassemble the Fork:

• Replace the screws you removed earlier to secure the new seals in place.
• Tighten the screws securely, but avoid overtightening.

Tips and Precautions:

• Always refer to your owner's manual for specific instructions on how to maintain your vehicle's front fork.
• Use a seal installation tool to ensure proper installation and avoid damaging the fork.
• Wear safety glasses and gloves to protect yourself from any potential injury.
• Dispose of the old seals properly to prevent any environmental hazards.

By following these installation steps and tips, you can ensure a successful installation of the 43x54x11 Front Fork Oil and Dust Seal Set on your D Super Sport 800 or 848.