Product Installation Instructions for Tie Rod Ends Kit Set of 2

Compatibility: This kit is designed specifically for the Xplorer 300 and 500 models from 1995 to 1997.

Tools Needed:

1. Wrench Set

   • For removing and installing the tie rod ends.

2. Socket Set

   • Recommended for added leverage and ease in loosening bolts.

3. Pliers

   • To help with removing cotter pins if necessary.

4. Torque Wrench

   • To ensure proper torque specifications are met during installation.

5. Grease Gun

   • For lubricating the new tie rod ends for optimal performance.

6. Jack and Jack Stands

   • To lift the ATV securely for better access to the steering components.

7. Safety Glasses

   • To protect your eyes during the installation process.

8. Gloves

   • Recommended for protecting your hands while handling components.

Installation Steps:

1. Prepare the ATV:

   • Ensure the ATV is parked on a flat surface and turn off the engine. Lift the ATV using a jack and secure it with jack stands.

2. Remove Old Tie Rod Ends:

   • Using the wrench and socket set, disconnect the old tie rod ends from the steering assembly. Ensure you remember the orientation for reassembly.

3. Install New Tie Rod Ends:

   • Align the new tie rod ends with the steering assembly and tighten them securely using the wrench and socket set. Make sure to follow specified torque settings.

4. Lubrication:

   • Use a grease gun to apply grease to the new tie rod ends, ensuring they operate smoothly.

5. Check Alignment:

   • After installation, check the alignment and steering responsiveness. Make adjustments as necessary.

6. Lower the ATV:

   • Carefully remove the jack stands and lower the ATV back to the ground.

7. Final Check:

   • After everything is reassembled, take the ATV for a short test drive to ensure proper functionality.

Safety Tips:

• Always wear safety glasses and gloves during installation.
• Make sure the ATV is securely lifted before working underneath it.

By following these instructions and using the right tools, you'll enhance your vehicle's handling and stability, ensuring a smoother driving experience.