Product Installation Instructions for Front Fork Oil Seal Dust Cover for Motorcycle Models SX85, RC125, RC390, DUKE 390, 1050 ADVENTURE, RC8-R, RC8R, 1190 Freeride E Electric (2014-2020)

Tools Needed:

1. Socket Wrench Set - For removing and tightening bolts/nuts.
2. Torque Wrench - To ensure bolts are tightened to the manufacturer's specifications.
3. Flathead Screwdriver - For prying off old seals or dust covers if necessary.
4. Phillips Screwdriver - For removing screws that may hold the fork assembly.
5. Pliers - To assist in removing or adjusting clips and seals.
6. Clean Rags - To clean the fork area and prevent contamination during installation.
7. Fork Oil - As needed for refilling after the installation.
8. Protective Gloves - To keep hands clean and protected during the process.

Installation Steps:

1. Preparation:

   • Place your motorcycle on a stable, level surface and support it with a motorcycle stand.
   • Ensure that the front wheel is off the ground for easier access to the fork assembly.

2. Remove the Front Wheel:

   • Use a socket wrench to loosen and remove the axle nut.
   • Carefully slide the axle out and remove the front wheel.

3. Remove the Fork Assembly:

   • Locate the bolts that secure the fork legs to the motorcycle frame.
   • Use the socket wrench to remove these bolts and gently detach the fork assembly from the motorcycle.

4. Access the Oil Seal and Dust Cover:

   • Once the fork assembly is free, clean the area around the oil seal and dust cover with a clean rag.
   • Use a flathead screwdriver to gently pry off the old dust cover, taking care not to damage surrounding components.

5. Install the New Dust Cover:

   • Take the new Front Fork Oil Seal Dust Cover and ensure it is the correct size and compatible with your motorcycle model.
   • Place the new dust cover in position and press it firmly into place until it is seated properly.

6. Reassemble Fork Assembly:

   • If necessary, replace the oil seal before reassembling the assembly.
   • Reattach the fork assembly to the motorcycle frame and secure it with the removed bolts. Use a torque wrench to tighten to the specified torque.

7. Reinstall Front Wheel:

   • Slide the front wheel back into place and insert the axle.
   • Tighten the axle nut securely.

8. Final Checks:

   • Inspect the installation to ensure everything is secure and correctly positioned.
   • Lower the motorcycle back to the ground and test the front suspension to ensure proper operation.

Your new dust cover is now installed and ready for use! Make sure to periodically check its condition during routine maintenance to ensure optimal performance and longevity.

Note: Always consult your motorcycle's owner manual for specific details and torque settings.