Installation Instructions for Water Pump Compatible with HS500ATV, HS700ATV, and Other UTV/ATV Models

Tools Required:

1. Socket Wrench Set
2. Screwdriver Set (Flathead and Phillips)
3. Pliers
4. Torque Wrench
5. Gasket Scraper (if necessary)
6. Clean Rags or Towels
7. Safety Goggles
   8.Gloves

Installation Steps:

1. Preparation:

   • Ensure the vehicle is parked on a flat surface.
   • Disconnect the battery to prevent any electrical hazards.
   • Allow the engine to cool down if it was recently in operation.

2. Remove the Old Water Pump:

   • Locate the existing water pump on your UTV/ATV.
   • Use the socket wrench to remove the bolts securing the water pump.
   • Carefully disconnect any hoses attached to the pump.
   • Remove the old pump and set aside.

3. Clean the Surface:

   • Use a gasket scraper to remove any old gasket material from the mounting surface.
   • Wipe the area clean with a rag to ensure a good seal with the new pump.

4. Install the New Water Pump:

   • Place the new water pump in the designated position.
   • Reconnect any hoses and ensure they fit securely.
   • Use the socket wrench to fasten the bolts to the specified torque (consult the vehicle manual for torque specifications).

5. Final Checks:

   • Inspect all connections and ensure there are no loose bolts or hoses.
   • Reconnect the battery.
   • Check water levels in the reservoir and add coolant if necessary.

6. Testing:

   • Start the engine and let it idle for a few minutes.
   • Observe for any leaks around the new water pump area.
   • Ensure the pump is functioning correctly and the engine is at a normal operating temperature.

7. Cleanup:

   • Dispose of the old water pump and any used materials responsibly.
   • Store your tools properly.

Congratulations! You have successfully installed the new water pump. Enjoy the enhanced performance and reliability of your UTV/ATV.