Installation Instructions for 2-Pack Rocker Arm for 200cc 4-Stroke Motorbike Models 14431-383-000

Tools Required:

1. Socket Wrench Set (including metric sizes)
2. Torque Wrench
3. Screwdriver Set (Phillips and flathead)
4. Pliers
5. Feeler Gauge
6. Flexible Magnet (optional, for retrieving dropped parts)
7. Clean Cloth or Rag
8. Engine Oil (for lubrication purposes)
9. Safety Goggles
10. Gloves

Installation Steps:

1. Preparation:

   • Ensure the motorcycle is on a stable and flat surface.
   • Disconnect the battery to avoid accidental starts.
   • Remove any necessary fairings or guards to access the engine.

2. Remove Existing Rocker Arm:

   • Use the socket wrench to remove the bolts securing the existing rocker arm.
   • Carefully take out the old rocker arm, ensuring you do not damage surrounding components.

3. Inspect and Clean:

   • Check the area for any dirt or debris. Use a clean cloth to wipe the surfaces where the rocker arm will be installed.
   • Inspect the area for signs of wear or damage.

4. Install New Rocker Arm:

   • Apply a small amount of engine oil to the new rocker arm for lubrication.
   • Position the rocker arm in place, ensuring it aligns properly with the engine's specifications.

5. Secure the Rocker Arm:

   • Using the torque wrench, tighten the bolts to the manufacturer's specified torque settings. This information can typically be found in your motorcycle's service manual.

6. Check Valve Clearances:

   • Use a feeler gauge to measure the clearance between the rocker arm and the valve. Adjust, if necessary, according to your motorcycle's specifications.

7. Reassemble the Motorcycle:

   • Reattach any fairings or guards that were removed initially.
   • Reconnect the battery.

8. Test the Installation:

   • Start the motorcycle and allow it to idle. Listen for any unusual noises and check for leaks.
   • Take the motorcycle for a short test ride to ensure everything is functioning correctly.

9. Final Check:

   • After the test ride, check again for proper functioning and any signs of leaks or issues.

Safety Precautions:

• Always wear safety goggles and gloves during the installation process.
• Ensure the motorcycle is securely supported to prevent it from tipping over while you work.

By following these steps, you will successfully install the 2-Pack Rocker Arm and enhance the performance of your 200cc 4-Stroke Motorbike. Enjoy the improved acceleration and reliability!