Installation Instructions for Universal ATV Ignition Control Unit (CDI-63R)

Compatible Models:

This ignition control unit is compatible with a variety of 600, 700, and 800 model ATVs, specifically designed for optimal performance.

Tools Required:

Before you begin the installation, please ensure you have the following tools ready:

1. Screwdriver Set

   • Phillips and flathead screwdrivers for opening covers and securing the unit.

2. Socket Wrench Set

   • To remove any bolts or nuts as needed during the installation.

3. Wire Strippers/Cutters

   • For trimming and connecting wires if necessary.

4. Electrical Tape or Heat Shrink Tubing

   • To secure and insulate any electrical connections you make during the installation process.

5. Multimeter

   • To check electrical connections and ensure proper functionality after installation.

6. Pliers

   • For gripping and twisting wires.

7. Safety Goggles and Gloves

   • To ensure personal safety during installation.

Installation Steps:

1. Preparation

   • Ensure the ATV is turned off and parked on a stable surface. Disconnect the battery to avoid any electrical short circuits.

2. Access the Old Ignition Control Unit

   • Locate the existing CDI unit. This usually requires removing plastic panels or seat covers. Use the screwdriver set and socket wrench as necessary.

3. Disconnect the Old Unit

   • Carefully disconnect the wiring harness from the old ignition control unit. Take note of the wiring configuration for reference.

4. Install the New Ignition Control Unit

   • Connect the wiring harness to the new CDI-63R unit according to the noted configuration. Ensure all connections are secure and properly insulated with electrical tape or heat shrink tubing.

5. Secure the Unit

   • Once connected, find a suitable location to secure the new CDI unit, ensuring it is not exposed to extreme heat or moisture. Use screws if necessary to mount it safely.

6. Reconnect the Battery

   • Reconnect the ATV battery and double-check all connections for tightness and integrity.

7. Test the Installation

   • Start the engine to test the functionality of the new ignition control unit. Ensure that the engine starts smoothly and runs without issues, noting any performance improvements.

8. Complete the Reassembly

   • If everything is working fine, reassemble any panels or covers that were removed during the process.

Final Notes:

If you encounter any difficulties during the installation, refer to the product manual for troubleshooting tips or consult a professional for assistance. Enjoy your enhanced ATV performance!