Installation Instructions for Cylinder Assembly Kit for 85cc Motorcycles (2013 to 2017)

Included Components:

• Cylinder Block
  -Plug
  -Ring
• Pin
  -Clip
• Bearing Pad
• Gasket
• Piston

Tools You Will Need:

1. Socket Wrench Set
2. Torque Wrench
3. Screwdriver Set (Flathead and Phillips)
4. Pliers
5. Allen Wrench Set
   6.Clean Rags
6. Engine Oil
7. Safety Goggles
   9.Gloves
8. Workbench or Stable Surface

Installation Steps:

1. Preparation:

   • Ensure you have all the tools required for installation.
   • Perform this installation in a clean workspace to prevent contamination.

2. Remove the Old Components:

   • Disconnect the motorcycle battery for safety.
   • Remove any fairings or components that obstruct access to the cylinder assembly.
   • Carefully detach the existing cylinder block, making note of how components are connected.

3. Clean the Area:

   • Clean the mounting surfaces of the engine where the new components will be installed to ensure a proper seal.

4. Install the Gasket:

   • Place the new gasket onto the cleaned surface of the engine.

5. Install the Cylinder Block:

   • Position the new cylinder block onto the gasket.
   • Secure the cylinder block using the appropriate bolts, tightening them in a crisscross pattern with a torque wrench to the manufacturer's specifications.

6. Add the Piston:

   • Carefully insert the new piston into the cylinder.
   • Ensure that it is properly aligned and seated.

7. Attach Additional Components:

   • Install the bearing pad and plug, ensuring they fit snugly.
   • Install the ring and ensure it is seated properly.
   • Attach the pin and clip, checking for secure placement.

8. Final Assembly:

   • Reconnect any components or fairings removed during disassembly.
   • Double-check all connections to ensure tightness and that nothing is overlooked.

9. Fill with Engine Oil:

   • Before starting, ensure that the engine oil is at the correct level.

10. Test:

    • Reconnect the battery.
    • Start the motorcycle and listen for any unusual sounds.
    • Take it for a short test ride to ensure that everything is functioning properly.

Safety Precautions:

• Always wear safety goggles and gloves during installation.
• Make sure the motorcycle is securely positioned to avoid any accidents.

By following these instructions and using the necessary tools, you can successfully install your Cylinder Assembly Kit and get your motorcycle back on the road.