Product Installation Instructions for Clutch Kit with Heavy Duty Springs and Gasket for YZ125 (1994-2004)

Included in the Kit:

• Clutch Kit with Heavy Duty Springs
• Gasket

Tools Required:

1. Torque wrench
2. Socket set (including appropriate socket sizes for the clutch cover bolts)
3. Screwdriver set (flathead and Phillips)
4. Allen wrench set (if applicable)
5. Pliers
   6.Clean rag or shop towel
6. Oil catch pan (to catch any lingering oil)
7. Safety goggles and gloves

Installation Steps:

1. Preparation:

   • Ensure your motorcycle is parked on a stable surface.
   • Prepare the oil catch pan to collect any drips.
   • Put on safety goggles and gloves for protection.

2. Remove the Clutch Cover:

   • Using the appropriate socket, remove the clutch cover bolts.
   • Carefully pull off the clutch cover and allow any oil to drain into the catch pan.

3. Remove the Old Clutch Kit:

   • Remove the old clutch springs and plates from the clutch basket.
   • Take note of the orientation and placement of the clutch assembly for reference during installation.

4. Clean the Clutch Basket:

   • Wipe down the clutch basket with a clean rag to remove any debris or old oil.

5. Install the New Clutch Kit:

   • Place the new clutch plates in the same order as the old ones. Ensure they are aligned properly.
   • Install the heavy-duty springs in their designated positions.

6. Attach the Gasket:

   • Position the new gasket on the clutch cover, ensuring it is secure and properly aligned.

7. Reinstall the Clutch Cover:

   • Carefully place the clutch cover back on the motorcycle.
   • Hand-tighten the cover bolts to hold it in place, then use a torque wrench to tighten them to manufacturer specifications.

8. Final Checks:

   • Ensure all bolts are secured tightly.
   • Check that the clutch assembly is free of any obstructions or debris.

9. Test the Clutch:

   • Before riding, pull in the clutch lever to ensure it engages and disengages smoothly.
   • Start the motorcycle and let it idle to ensure there are no oil leaks.

10. Dispose of Old Parts:

• Properly dispose of any old clutch parts and oil according to local regulations.

Conclusion:
Following these instructions will help you replace the clutch kit on your YZ125 effectively. If you encounter any issues during installation, consult a professional mechanic for assistance. Enjoy improved performance and durability from your new clutch kit!