Product Installation Instructions for Ignition Coil and Wire Set for 260 300 400 500 520 550 EFI ATV Quad UTV

Tools Required:

1. Socket Set - For removing and tightening bolts.
2. Wrench Set - To help with any stubborn nuts and bolts.
3. Screwdriver Set - Both flathead and Phillips-head screwdrivers may be required.
4. Pliers - For gripping and manipulating wires.
5. Wire Cutters/Strippers - If any wires need to be cut or stripped.
6. Torque Wrench - To ensure bolts are tightened to manufacturer specifications.
7. Multimeter - To test the electrical connections if necessary.
8. Adhesive Gloves - To maintain a firm grip and protect hands.
9. Work Light - For visibility in low-light conditions.
10. Safety Glasses - To protect your eyes during the installation.

Installation Steps:

1. Prepare Your Vehicle:

   • Ensure the ATV or UTV is parked on a flat surface and the engine is turned off. Remove the keys for safety.
   • Disconnect the battery to avoid any electrical shocks.

2. Access the Ignition Coil:

   • Remove any panels or covers obstructing access to the ignition coil. Refer to your vehicle’s service manual for specific instructions.

3. Remove Old Ignition Coil:

   • Carefully disconnect the wiring harness from the existing ignition coil.
   • Unscrew and remove the old ignition coil using a socket wrench.

4. Install New Ignition Coil:

   • Position the new ignition coil in place and secure it using bolts. Make sure to torque the bolts to the specifications provided in your vehicle’s manual.
   • Reconnect the wiring harness securely.

5. Install New Wire Set:

   • Route the new wire set according to the original configuration to avoid any interference with other components.
   • Ensure all connections are tight and secure.

6. Reconnect Battery:

   • Once installation is complete, reconnect the battery terminals.

7. Test the Installation:

   • Start the engine and check for any irregularities. Using a multimeter, you can test the voltage to ensure everything is functioning properly.
   • Take the vehicle for a short test drive to confirm performance.

Final Checks:

• After testing, reattach any panels or covers removed during installation.
• Make sure all tools are accounted for and stored properly.

Notes:

• Always refer to your specific vehicle’s service manual for detailed instructions and torque specifications.
• If you encounter any issues or are unsure about the installation process, consult a professional mechanic.

By following these instructions and using the recommended tools, you can efficiently install the Ignition Coil and Wire Set, enhancing your ATV or UTV’s performance.