Product Installation Instructions for Motorcycle Piston Rings Compatible with ST225 TT225 TTR225 TTR230 TW225E XT225

Tools Required:

1. Socket Wrench Set - For removing and tightening bolts.
2. Torque Wrench - To ensure proper torque specifications are met for bolts.
3. Piston Ring Tool or Piston Ring Pliers - To help easily install the piston rings onto the piston.
4. Feeler Gauge - To check the clearance between the piston and cylinder wall.
5. Rag or Clean Cloth - To clean surfaces during installation.
6. Engine Oil - For lubricating the piston rings and piston before installation.
7. Gasket Scraper - To remove old gasket material if necessary.
8. Safety Glasses - For eye protection while working.

Installation Steps:

1. Preparation:

   • Ensure the motorcycle is on a stable surface.
   • Remove any necessary body panels or components to access the engine.

2. Remove the Cylinder Head:

   • Use the socket wrench to remove the bolts securing the cylinder head.
   • Gently lift the cylinder head off to expose the piston.

3. Remove the Piston:

   • Take note of the orientation of the piston and remove the piston pin clips to free the piston from the connecting rod.
   • Slide the piston out of the cylinder carefully.

4. Install New Piston Rings:

   • Open the new piston rings with the piston ring tool or pliers.
   • Position the rings in their respective grooves on the piston. Ensure the gaps are spaced evenly.
   • Apply a thin layer of engine oil on the rings for lubrication.

5. Reinstall the Piston:

   • Insert the piston back into the cylinder with the correct orientation.
   • Align the connecting rod and securely insert the piston pin. Replace the clips to hold the piston in place.

6. Reassemble Cylinder Head:

   • Place a new gasket (if necessary) on the cylinder.
   • Reattach the cylinder head and torque the bolts to the manufacturer's specifications using the torque wrench.

7. Final Checks:

   • Double-check all connections and components.
   • Ensure there are no loose parts and that everything is properly secured.

Post-Installation:

• Start the motorcycle and allow it to idle. Check for any leaks or unusual noises.
• Take the motorcycle for a short test ride, monitoring performance and ensuring smooth operation.

By following these instructions and using the listed tools, you should successfully install the new piston rings, improving your motorcycle's performance and longevity.